Worn Diaphragm

Indicator:

Slipping/Poor clutch engagement or dis-engagement/Metallic Noise at the bottom of the pedal

Cause:

Insufficient clearance between the release bearing and the clutch operation spring

Effect:

1. Clutch diaphragm spring has excessive wear
2. Clutch diaphragm spring has broken
3. Release bearing shows signs of fatigue (notchy or seized)

Action:

1. Replace clutch kit
2. Inspect the clutch operating system and repair or replace if necessary (Pivot Ball, Release Fork, Cross Shafts,  Master Cylinder, Slave Cylinder, Clutch Cable and Pedal Box).
3. Set correct clutch free travel

 

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